Rahul.

Supported order picking and packing across ambient, chilled, and frozen sections. Consistently recognized as one of the fastest-performing associates, demonstrating high accuracy and productivity under time-critical conditions. Supported warehouse replenishment activities, contributing to improved material flow and operational efficiency.

Performed inspections and reliability checks on 120+ machining and assembly assets, improving availability by 10-12%, while analysing CNC breakdowns and supporting root-cause investigations that reduced repeat failures by 15%. Maintained equipment logs, deviation reports, KPI dashboards, and implemented real-time monitoring solutions, accelerating decision-making by 15% and reducing changeover downtime by 4-5%.

Performed readiness checks and inspections on emission benches and dynamometers, resolving electrical and pneumatic deviations to ensure high equipment uptime. Conducted and documented 300+ test cycles with full traceability, analysed test data for failure trends, and collaborated with OEM teams to improve test workflows-reducing interruptions and
analysis time by 15% while supporting powertrain performance and emission validation.

Designing a 17s24p Li-ion battery pack with thermal and performance analysis in ANSIs Fluent. Supported vehicle dynamics decisions through mass distribution and drivetrain integration studies, achieving a 5+ kg weight reduction via topology optimization. Coordinated testing, data analysis, and technical documentation, contributing to the Best Innovation Award (Formula Imperial 2021).

Focus Modules: Forming Technology, Materials Technology, Machining Technology, Fatigue Behaviour, Plastics
Technology, Additive Manufacturing, Laser Metallurgy, Reliability Engineering, Quality Management

Focus Modules: Thermodynamics, CAD and CAM, Mechanics, Heat Transfer, Strength of Materials, Automotive
Electronics, Vehicle Dynamics, Materials Engineering